List of equipment

Technical specification

• Perfector 2/0-1/1
• with N+P
• Autoplate
• Alcolor dampening
• Technotrans cooling and circulation
• stream feeder
• powder spray

Technical specification

• perfecting system - 4/0 - 2/2
• CPC 1.04
• Alcolor dampening
• Autoplate
• Technotrans cooling and circulation
• ink temperature control
• automatic washing systems
• low pile delivery

Technical specification

• Straight machine
• CP 2000
• Autoplate
• Alcolor dampening
• Cooling and circulation
• Automatic impression cylinder, blanket cylinder and ink roller washing systems
• Coating Unit
• Powder spray
• High pile delivery
• Extended delivery (X1)

Technical specification

• Perfecting: 2/2 – 4/0
• Semi-APC
• Ryobi-matic dampening
• Ryobi-ink-remote-control
• Preset
• Stream-feeder
• CIP 3
• Densitometer
• Automatic correction
• Automatic washing systems

Technical specification

• Heidelberg CPC
• Autoplate
• L - 1st coating unit
• Y - Dryer
• L - 2nd coating unit
• X - Extended delivery
• Grafix dryer
• Machine raised 30 cm

Technical details:

• Max. paper size: 720 x 1020mm
• Min. paper size: 340 x 480mm
• Max. material thickness: 1,0 mm
• Max. speed: 15.000 sheets/h

Technical specification

• Perfector 2/3 - 5/0
• CPC 1-04
• CP-Tronic
• Autoplate
• Alcolor dampening
• Tehnotrans cooling and circulation
• Grafix Alphatronic 200
• Automatic washing systems
• High pile delivery
• IR dryer

Technical specification

Automatic stacking device STACKER AS1 500

Automatic sheet stacker to collect printed and dried sheets from the outlet of the conveyor dryer; alignment and piling up of the sheet substrates.

Automatic alignment of sheets, approaching from the dryer outlet

Detection of the leading sheet edge, gripping and pulling the sheet onto pile – no scratching of the forerunning sheet

Pile flaps for sheet edge alignment

Anti-static discharge bar

Technical data of STACKER AS1:

Max. sheet infeed rate to 1000 pcs/h

Inlet shelf height 940 ±25 mm

Max. pile height 35 mm

Technical specification

Melt powder application machine POWDER MPA 500

• Anti-static conveyor belt to maintain a smooth sheet transport with uniform powder coat application
• Frequency controlled motors with variable drive speed
• Dual vacuum extraction system, acting from top and bottom of the passing sheet, to provide highly-effective removal of excess powder
• Quick change-over between different powder types
• Preset parameters for application of different powder types
• Laser sensors, reading the sheet pass – for continuous operation or »start & stop« application mode
• Brush roller on exit

Technical data:

• max sheet width 500 mm
• conveyor belt width 540 mm
• max material thickness 2 mm
• powder range 80 - 200 μm with antistatic treatment
• conveyor belt height 940 ±25 mm
• conveyor belt speed 0 – 10 m/min

Technical specification

• working width 115 cm
• standard display
• airtable
• side tables left and right
• photo cells

Technical specification

• Working width 115 cm
• Digital programs
• Basic air table
• Air tables left and right
• Other standard equipment
• Photocells security system

Technical specification

• Kolbus XMT 280 bookbloc feeder with infeedbelt
• Handfeeding station
• 16 stations gatherer ZU805
• Signature recognition system
• Reject delivery
• Infeed into binder
• Milling station
• 2 spine preparation units
• Hotmelt spine gluing with premelter
• Hotmelt side gluing
• PUR nozzle glue system with Nordson PUR Premelter
• WST glue measuring control system
• Gauzing station
• Pile cover feeder RA49A
• 2 nipping stations
• Laydown delivery
• Conveyor system with dry tower
• Kolbus FA650 front cut machine
• Kolbus HD143P three knife trimmer
• Kolbus KL301 compensating stacker
• Measuring table MT600
• AFS 3.60
• Becker air center

Technical specification

MKW RAPID UT / B3 / GS / RL + MKW RAPID SFT 350

New automatic collator MKW RAPID UT16 / B3 / GS

• 16 stations
• Paper format: 10 x 14 cm to 35 x 50 cm
• High pile up to 70 cm
• Paper weight up to 1000 g/m²
• Materials: single sheets, folded sheets, carton, plastic foils...
• Missing and double sheet control
• Automatic missing sheet retry function
• Ejector unit
• Right (brochures) & Left (calender, blocks…) movement direction
• Additional collating functions (Tandem)

Stitching, folding and front trimming unit MKW RAPID SFT 350 (factory refurbished)

• Brochure open format: 10 x 14 cm to 35 x 50 cm
• Quick format setting
• 2 flat-staple stitching heads Hohner HK 43/6 FL (possible to connect up to 6 stitching heads)
• Folding unit
• Front trimming unit – min. lenght 6 cm
• Brochure delivery with electronic separator

Options:

Head and tail trimming unit MKW RAPID T 20 (factory refurbished)

• Min. brochure format: 10 x 6 cm
• Max. brochure format: 35 x 25 cm

High pile delivery MKW RAPID HA-350 L (on left side)

• Format 10 x 14 cm to 35 x 50 cm
• Loading capactiy up to 60 cm
• Stacking function adjustable: straight stacking or offset function
• 2 movable stagger pallets

THE MACHINE PICTURES ARE SAMPLE!

Technical specification

Stacker Horizon ST-40

Technical specification

For fully automatic production of book cases, files, display cards, calendar backs or game boards.

• Motorised setting
• Automatic case counter
• Board pre stacking conveyor
• Centre strip infeed (stiff)
• Centre strip infeed (flexible)
• Waste chopper
• Cloth feeder
• Glue unit
• Preheated glue tube
• Viscosity control
• Device for inside lining with hotmelt
• Device for producing padded cases
• Pressing station
• Stacking delivery

Technical details:

• Size range opened case (min) 205 x 140 mm
• Size range opened case (max) 670 x 390 mm
• Join width: 4 - 15 mm
• Width between boards: 14 - 120 mm
• Turn width, closed 8 - 15 mm
• Cloth with: 223 - 708 mm
• Cloth height: 130 - 428 mm
• Boards thickness: 1 - 4mm
• Board Width: 95 - 328 mm
• Board Height: 140 - 390 mm

Technical specification

Machine for fully automatic production of book cases, files, posters, calendars and board game components at the speed of up to 40 cycles/min

Equipment:

• board magazine for manual loading
• centre strip infeed for the spine strip
• cloth feeder with pile magazine
• counter stacker delivery with following roller conveyor
• corner cutter
• viscosity control device

Technical details:

• max. Case size: 390 x 670 mm
• min. case size: 140 x 205 mm
• Performance: 40 cycles/min

Technical specification

One fully automatic book production line BL 500, consisting of:

1. Core Bookline RHE 525

With centrally selectable automatic adjustment system CAC/COS for the production of case-bound books.

It is possible to process both thread-sewn and adhesive-bound book blocks, with rounded or square spines, and to hang in covers with rounded or square spines.

Machine equipment:

• Electronic measuring system for format input of book block and cover into the CAC/COS system

• Adjustment motors for automatic machine setup

• Timing carriage and continuous chain conveyor system for format-retaining book transport

• Quick-change devices for interchangeable parts

• 1st gluing and gauze station

• 2nd gluing and headband/backlining station

• Pneumatically controlled forming cushions for full-surface pressing of the backlining material

• Numerical input of cutting width for gauze and backlining material

• Stepper motors for precise feeding of gauze and backlining material

• Universal divider for head or foot alignment with block rounding unit

• Cover opening station (DAS)

• Cover forming unit (spine molding), thermostat-controlled up to 300°C, with automatic lowering

• Folding-in unit and glue roller system incl. cleaning trays

• Delivery and infeed conveyor to folding-in and pressing machine EP 608/L

Format Ranges (standard sizes)

Book block:

• Max: 270 × 380 × 75 mm

• Min: 100 × 100 × 5 mm

Finished book:

• Max: 280 × 390 × 80 mm

• Min: 105 × 105 × 5 mm (+ cover thickness)

Opened cover:

• Max: 650 × 390 mm

• Min: 210 × 105 mm

Cover thickness:

• Max: 5 mm

* With special thin-book rounding device (optional): block thickness from 2 mm possible

2. Folding-in and Pressing Machine EP 608/R

For fully automatic pressing-in of hung-in books with uninterrupted, thermostatically and pressure-controlled pressing plates for spine and cover surfaces.

Books are fed from the delivery belt of the core bookline into the EP 608.

Via a distribution table, two books are loaded simultaneously into two pressing stations and unloaded at the delivery station.

This unique and patented technical solution enables a 50% increase in mechanical cycle speed, i.e. 26 cycles at a nominal output of 52 books/min.

EP 608/R – Equipment

• Motor-driven and CAC/COS-controlled automatic adjustment of pressing jaws

• Selector switch for switching on pressing bars

• Selector switch for format adjustment

• Motorized fine correction of machine base setting during operation

• Quick-change devices for pressing bars, forming punches, and prism table

• Selector switch for EP 608 pressing cycle

• Post-forming of rounding and fitting the book block into the cover

• Control lamps for monitoring pressing bar function

• Display and monitoring of all electrical functions on control panel and CAC/COS monitor

• Digital temperature display of thermostatically controlled pressing bars

• Adjustable pressing pressure of jaws and pressing bars

• CE marking (EU standard)

• Certification by German Employers’ Liability Insurance Association

Format Ranges – EP 608/R

Book:

• Max: 300 × 390 × 80 mm

• Min: 80 × 100 × 5 mm

Technical specification

• Max. sheet size: 1060 x 760 mm
• Min. sheet size: 400 x 350 mm
• Max. speed: 9000 sheets/h
• Die-cutting force up to 2,6 MN

Working materials:

• Paper from 70 g/m2
• Solid board from 1000 g/m2
• Corrugated board (microwave) up to 2 mm

Technical specification

• for die cutting
• Max. size 57 x 77 cm
• serial number: 37064

Technical specification

• Automatic Feeder
• Electronic Overlap
• Chromed roll heated by fluid
• Pressure rubber roller with pneumatic movement
• Motorized trimming device
• Decurling device
• Automatic separator
• Automatic Stacker

Technical details:

• Maximum format: 76 x 104 cm
• Minimum format: 21 x 21 cm
• Speed: 60 m/min

Technical specification

• Approximately 93.000 Plates done
• Gen III
• Prinect Meta Dimension
• Inline punch
• with computer and RIP
• ATL Auto Top Loader
• Glunz & Jensen plate processor
• Glunz & Jensen stacker

Technical details:

• throughput option (Plates/h in max. format): 17/22
• dimensions (width × depth × height): 1,550 × 1,218 × 1,350mm
• min. plate format (height × width): 240 × 240mm
• max. plate format (height × width): 676 × 760mm
• max. imaging area (height × width): 1,413 × 1,460mm
• plate thickness: 0.15–0.3mm
• resolution: 2,400dpi, 2,540dpi